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PROJECT OVERVIEW

Client: P&G
Location: Manchester

HIGH-STRENGTH EPOXY RESIN SURFACING

Task Contract Solutions Ltd successfully carried out the preparation and application of a high-strength epoxy resin coating on a damaged concrete surface at P&G’s Manchester facility. The project involved precise surface preparation, application of a damp-proof membrane, and the installation of a durable, multi-layer epoxy resin system to restore the surface to optimal condition. This project was completed efficiently within 7 days, ensuring minimal disruption to facility operations.

OBJECTIVES

  • To repair and reinforce a damaged concrete surface, ensuring long-term durability and performance.

  • To provide a moisture-resistant and high-strength finish using advanced epoxy resin systems.

  • To execute the works within a tight schedule while maintaining the highest standards of safety and quality.

  • The damaged concrete surface was removed to a depth of 50mm using dustless concrete planning equipment, ensuring a clean and precise removal process.

    This preparation step eliminated surface imperfections and created a stable base for the application of the epoxy system.

  • The damaged concrete surface was removed to a depth of 50mm using dustless concrete planning equipment, ensuring a clean and precise removal process.

    This preparation step eliminated surface imperfections and created a stable base for the application of the epoxy system.

  • The surface was coated with three layers of high-strength epoxy resin, designed to withstand heavy use and provide a seamless, durable finish.

    Each layer was applied with precision, ensuring even coverage and optimal bonding to the substrate.

    • After the final coat, the surface was inspected for uniformity, adhesion, and strength to confirm that it met the required performance standards.

    • The work area was thoroughly cleaned and restored for immediate use upon completion.

KEY COMPONENTS

CHALLENGES AND SOLUTIONS

  • Challenge: Ensuring minimal dust generation during surface preparation to maintain air quality in an operational facility.

  • Solution: Utilised advanced dustless concrete planning equipment, which significantly reduced airborne particulates.

  • Challenge: Completing the project within a tight timeline without compromising quality.

  • Solution: Implemented a well-coordinated project plan with staged application and curing of the epoxy resin layers, optimising time efficiency.

PROJECT TIMELINE AND EFFICIENCY

The entire project—from surface preparation to the final coat—was completed within 7 days, demonstrating Task Contract Solutions Ltd’s ability to deliver high-quality results under strict deadlines. This efficient turnaround minimised disruption to P&G’s operations.

  • The high-strength epoxy resin provides a long-lasting, wear-resistant surface capable of withstanding heavy foot and equipment traffic.

  • The epoxy damp-proof membrane ensures the surface is protected against moisture ingress, preventing future damage.

  • The smooth, seamless finish not only enhances the visual appeal of the area but also improves safety by eliminating uneven surfaces.

  • The project was executed swiftly and efficiently, ensuring minimal disruption to P&G’s operational schedule.

PROJECT BENEFITS

CONCLUSION

Task Contract Solutions Ltd delivered a tailored solution to repair and reinforce the concrete surface at P&G Manchester, combining expertise in surface preparation and advanced epoxy systems. The project reflects Task’s commitment to providing high-quality, durable, and efficient solutions for industrial facilities.

This case study highlights Task’s ability to meet client-specific requirements within tight schedules, reinforcing our reputation as a trusted partner for industrial infrastructure projects.

CASE STUDIES